Almal Industries (Previously Ajanta Steel) is a family run privately owned, ISO 9001:2015 Certified Company that has been in business for the past 50 years. The company has several manufacturing units in Kolkata and their product range includes:
- Steel, Aluminum & Brass Builders Hardware
- Press Metal Components
- Fabricated Components
- Cast Components
- Forged Components
The Challenge:
The company was facing challenges of unmonitored manual operation leading to lesser production, more power usage, and human errors.
The Requirement:
- Check production and machine operation remotely
- Generate production, breakdown, and other reports
- Optimize production and employee operation
- Monitor tool usage
The Solution:
IoT Solutionz came up with a solution that ensured real-time production monitoring through advanced reporting and analytics. We used advanced IIoT for resolving the challenges, and came up with the following outcome:
- Every machine operation data is sent to cloud in a time gap of 10 seconds
- Advanced data analytics produces reports from live as well as past data
- Reports on efficiency give insights on production and also optimize the overall operation
- Dynamic Admin Panel and Real-Time Dashboard ensures real-time monitoring and analytics
